Refrigeration

Green plugI recently had an air conditioning system replaced at my house. Out went the old energy hog with a noisy, fixed speed compressor, and in came a high efficiency unit with a quiet compressor and fan, both of which run at variable speeds. So, today’s question is: Why does varying the compressor speed increase efficiency, and how is that achieved?

Golden Rule: The longer and slower a compressor can run, the more efficient it will be
Danfoss BD CompressorEfficiency in refrigeration and air conditioning systems is measured as a ratio of power out to power in, and can be in several forms. The Energy Efficiency Ratio (EER) is the ratio of output cooling energy in Btu’s to input electrical energy in watts under certain fixed conditions. So a system with an EER rating of 10 will produce 10 Btu’s of cooling for every watt of power consumed under the specified conditions. The Seasonal Energy Efficiency Ratio (SEER) that is used in commercial and residential equipment is similar to the EER, but is assessed over time and under varying conditions.

When a fixed speed compressor is operating under light-load conditions, i.e. nighttime, cool weather, etc., a fixed-speed compressor will be running for short spurts and do a lot of cooling in a hurry, which is inherently very inefficient. If we were to be able to slow the compressor down during periods of light load, the system would run longer and be more efficient overall, but would still have the required capacity available for high heat-load conditions.

vacuum-pumpUnless other actions are also taken, using a vacuum pump to evacuate a R134a refrigeration system will almost certainly not result in a permanent resolution to particle or moisture blockages. This is true no matter how deep the vacuum or for how long the vacuum pump is run.

strong>Moisture issues - Back in the day, when refrigeration systems used good old ozone-gulping refrigerant R12 and mineral oil in the compressor, moisture could be removed from the entire system, including the oil, simply by hooking up a vacuum pump and taking the system down into a pretty deep vacuum. Any moisture would evaporate out of the oil at this low pressure, and find its way out of the system as a vapor via the vacuum pump. Skip forward to the present day, and we now use more environmentally friendly refrigerants such as R134a which requires a synthetic oil for the compressor.

The Danfoss/Secop BD 35 and BD 50 compressors are supplied filled with a polyolester (POE) oil, which is extremely hygroscopic i.e. it will grab hold of any passing spec of moisture and won't let it go easily. In fact, the oil forms a molecular bond with the moisture, and no matter how deep a vacuum is applied, or for how long, those pesky moisture molecules will remain trapped in the oil unless another element is brought into play, and that element is heat.

keel cooler trilogy 1024x341Frigoboat's Keel Cooler, installed on over 40,000 vessels worldwide, offers water-cooled heat exchange for your refrigeration system without the use of a pump. This means no strainers to clean, no noise, and little maintenance.

The Keel Cooler is embedded in sintered bronze, which is primarily copper, making it naturally anti-fouling. Add to this the fact it is warm to the touch when in operation means there should be little sea growth on it.

However, in some areas the water is rich with algae and other sea life and a build-up can occur. Not a problem. Simply use a stiff, nylon brush or green scrubber pad to wipe the accumulation off the keel cooler. Pesky barnacles may require a plastic scraper, but please resist the temptation to use a metal scraper or wire brush. Both of these devices could harm the sintered bronze coating and potentially the embedded cuper nickel tubing containing the refrigerant.

There is quite a collection of Eco-friendly "Barnacle Buster" products that can be used to help dislodge crustations, but please read the instructions carefully.

If you have continued issues with excessive growth on your keel cooler, a single coat of anti-fouling paint can be applied with little to no noticeable loss of performance. Bear in mind, though, that you can then no longer use your keel cooler as a grounding plate for an SSB or other radio device.

Rest assured, your keel cooler should last the life of your Frigoboat system.

(as found in Section 6 of the Frigoboat manual)

Glenn-bending-plate-2The F-type flat evaporators may be carefully bent on a minimum 1.5" radius to follow the shape of the icebox. This is best done by holding a section of suitably padded PVC pipe (with an outside diameter of 3.0" or greater) firmly down on the plate, and then carefully bending the section upwards with the palm of your hand.

The stainless steel plates need more force to bend and may require the assistance of a second person. This must be done slowly and with great care to avoid excessive kinking of the channels in the evaporator.

Never attempt to bend a plate downwards over a pipe, as damage may result.

In order to prevent the paint from cracking, the area to be bent should be warmed with a hair dryer or heat gun to approximately 200 degrees F before bending.

There are sections of the evaporator that must not be bent, and these are indicated on the specification sheet.

All F-type evaporators can be mounted with either side facing inwards, including the 380F which has one smooth side and one with channels. F-type plates with a stainless steel cover must be mounted with the stainless side facing inwards.

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